Treo 650 Housing Replacement Do-It-Yourself Instructions

[Ed. note: Larry originally wrote this article for the Palm Is Life forum, but he has also translated it for posting here.]

Around two weeks ago at “http://www.palmislife.com/“, we had a group purchase activity for buying complete set of Treo 650 Housing as replacement parts for those with “poor looking” Treos.

These are “Genuine Replacement Housing For Treo 650” with a “Verizon” logo printed. They are not brand new housings, they are all used but in good condition.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Before disassembling

Treo 650 Housing Replacement Do-It-Yourself Instructions

Remove the SD card, stylus and SIM card

Treo 650 Housing Replacement Do-It-Yourself Instructions

Remove the battery cover and battery

Treo 650 Housing Replacement Do-It-Yourself Instructions

Locate the 7 screws surrounding the back side and remove them with a Torx-5 screw driver.

Treo 650 Housing Replacement Do-It-Yourself Instructions

The antenna screw is hiding under the rubber plug; remove the rubber plug by using a tiny flat blade screw driver.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Antenna can be pulled out right after the screw is removed.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Disassembling the front casing

Treo 650 Housing Replacement Do-It-Yourself Instructions

Some latches can be seen as the picture shown, use your finger nail to conquer them.

Treo 650 Housing Replacement Do-It-Yourself Instructions

The disassembled front and back casing

Treo 650 Housing Replacement Do-It-Yourself Instructions

Remember to remove the speaker and the vibrator and move them to the new housing.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Disassembling the middle chassis

Treo 650 Housing Replacement Do-It-Yourself Instructions

Middle chassis removed

Treo 650 Housing Replacement Do-It-Yourself Instructions

The volume control button is attached to the middle chassis

Treo 650 Housing Replacement Do-It-Yourself Instructions

Again, don’t forget to remove and replace the speaker and the vibrator.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Now back to the part of front casing: remove the flat cable from the main board.

Treo 650 Housing Replacement Do-It-Yourself Instructions

The flat cable removed

Treo 650 Housing Replacement Do-It-Yourself Instructions

Remove the main board carefully, since there is the other flat cable right under the main board and it is still connected.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Here it is! The flat cable is from the LCD.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Remove the LCD flat cable

Treo 650 Housing Replacement Do-It-Yourself Instructions

This is the front casing picture with main board removed.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Remove the two screws on the keyboard PC board with a tiny Philips screw driver.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Removing the keyboard PC board

Treo 650 Housing Replacement Do-It-Yourself Instructions

Remove the QWERTY and 5-way keypad, LCD and earpiece speaker.

Treo 650 Housing Replacement Do-It-Yourself Instructions

Here is an exploded view of all parts.

Treo 650 Housing Replacement Do-It-Yourself Instructions

The contents of a Brando Treo 650 housing kit include:
-One front cover
-One back cover
-One battery cover
-One middle chassis
-Keypads

Just follow the step-by-step instructions backward to complete the Treo 650 housing replacement.The price for each housing set is US$50, and it can be ordered here.

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7 Comments on "Treo 650 Housing Replacement Do-It-Yourself Instructions"

  1. If I did a similar job to my PDA, it would never work again. Even for the adventurous, that looks like a huge amount of work for a cosmetic benefit.

  2. Thanks for the great pictures. It really helped me to take apart my 650 to fix a stuck key. All for $12.99 – the cost of the “cell phone toolkit” from my local Microcenter store. It would’ve cost me nothing if my Torx toolkit had the T5 driver (the smallest I had was T6).

    If you’re handy and are somewhat familiar with how compact electronic devices are assembled, this is pretty easy to do.

    One tip regarding the flat cables – the connectors (on mine) use latches. Instead of pulling on the flat cable, just flip up the latch and the cable pops free. To re-install, place the cable in the connector and pop the latch back down.

    I might consider getting a new case and having a friend do an airbrush job on it!

  3. Greetings, FYI the pictures are not loading… Not a single one.
    Cheers

  4. Ah yes Eric, they were dropped in the epic March 1 server crash. I bet I can get them reloaded for you later today though. Please check back in a few hours. 🙂

  5. i-heart-treo | November 8, 2008 at 9:56 pm |

    I own a Treo 650 that the speaker has stopped working. I’ve googled “treo 650 speaker” but this post come closest to what I need. Would anyone possibly know how I could obtain a replacement speaker? I’m a trained hardware technician and feel comfortable doing this type of work if I could find the hardware I need. Any help is greatly appreciated.

  6. i had that problem also.. i went to an electronic store to get the speaker re-coiled and works perfectly

  7. i just bought a treo speaker, it was included in a "complete housing for treo 650" listing on e bay the cost including shipping was a little less than 20$…hope this helps

Comments are closed.